How to design a sleeve cap.
Posted on 08.30.05 by lucia @ 11:43 am
sleeve cap

In principle, designing a any type of fitted sleeve cap to fit into an armhole opening is simple. In practice, designing fitted caps to fit in the armhole involve pesky calculations. Clearly, this is the job for another knitting calculator!

Today, I'm going to describe how to calculate a simplified set in sleeve cap and also provide the calculator. Before going further, I want to briefly describe the principle. It's pretty easy.

Examine the schematic to the left. At the top, the schematic shows the right hand side of sweater front joined together at the shoulder and turned on their side. Below, a sleeve is placed near the armhole. One half of the sleeve cap is outlined in red as is the armhole opening on the front piece.

The general principle for cap design, which applies to sleeve cap/armhole variations is this:

These two curved red lines should be approximately the same length.

That's it. That's the principle. The idea underlying the principle is this: You need to sew that sleeve into the hole, and you don't want it to pucker. So, the length of the two seams need to match.

While this is the general principle, I must admit two things. First, some violations are permitted to achieve style variations. For example, if you actually want a puff sleeves, you do make the length of the red curved line on the sleeve cap longer. Second, some designers like to make the length of the red line on a very fitted caps up to 10% longer than the armhole. The extra length permits the cap to be eased into the hole and can be useful if the cap is curved. When sewing with woven garments, the extra length becomes essential and some precision is required to determine the best correct length to permit easing without resulting in gathering. However, knit fabric stretches and forgives a certain degree of mismatch; the knitter does not need to fret they are 2% off on their calculation.

Now, I'll proceed to illustrate this principle on a simplified cap that looks fairly fitted, but which results in simple knitting directions. The knitted cap will look like the one in the schematic. True fitted sleeve caps have a bell shaped cap; this simplified one will use "straight line" shaping. When knit from the bottom up, this type of cap is shaped by binding off a few stitches under the arm; I've illustrated these in violet. Afterwards, stitches are eliminated at a rate of one stitch every two rows. Finally, all remaining stitches are bound off, resulting in a wide flat region at the top of the sleeve.

I want to pause to provide and answer to this question: Why decrease one stitch every two rows? This is an arbitrary choice. In fact, this is "the "simplification compared to a fully fitted fitted sleeve which would have a bell shaped cap.

Now, examine the sweater body and its armhole opening. At chest level, a front or back has enough stitches to create the desired body width at the bottom of the armhole. At shoulder level, the front and back have enough stitches to create the desired shoulder width . The precise method of shaping to vary the sweater width depends on the style chosen by the designer. I'll describe the shaping as knit from the bottom to the top.

If knit from the bottom, the armhole is shaped by first binding off a few stitches under the arm. As a general rule, the number of stitches bound off should match the number bound off for the sleeve. This makes it easy to sew those two flat parts together. Afterwards, stitches are bound off at a rate of 1 stitch every 2 rows until the shoulder width is achieved. Notice this is the same rate of binding off as on the cap. Choosing the same bind off rate for both pieces isn't necessary, but it makes it easy to match rows on the garment and sleeves in this area, and simplifies seaming. I then knit without shaping until the armhole depth is achieved. Afterwards I shape the shoulders, but this detail is not shown in the figure.

Now, for the knitty gritty: creating knitting directions that result in the correct sleeve cap. Almost anyone can figure out the directions to shape the armhole based on the verbal description above. However, to design this cap we need to figure out

  • How many stitches are in the biceps.
  • How many stitches do we bind off at the underarm.
  • How times do we decrease at a rate or 1 stitch every two rows and
  • How many stitches will remain at the top of the cap.

However, to figure the answers to the last three bullets, we must first design the armhole. So, I'll explain by way of example. The example will be in the form of a calculator, so if you want, you can change the number to match your sweater design.

Design the armhole.

To create the directions to knit anything, we first need to know the stitch and row gauge obtained by knitting a swatch. I'll enter the ones for the sweater I'm designing in these boxes:

stitches/ inch and rows/inch.
To fill the boxes below, I advise clicking this now:

Chest Width
Next we need to know how may stitches we have across the full body width. I want Jim's sweater to measure 38" around the chest. (Jim's chest measures less than that; I've already added ease.) That means I need to front and back to measure 19" each. Depending on the stitch pattern used, I may need to round to the nearest stitch, an even number, or an odd number. The correct choice depends on what is required to center a decorative pattern and make it look nice.

To begin calculations, I'll enter the chest measurement, and select how I want to round:

Chest dimension = inches,

To obtain the number of stitches, I multiply the chest width by the stitch gauge and round. The chest width requires stitches.

Now, I want to decide how may stitches I need across the shoulders. Jim needs 16.5" to fit well across his shoulders.

Shoulder dimension = inches.

Calculating just as for the chest, the shoulder width requires stitches.

I subtract the number of shoulder stitches from the chest stitches, and find I will need to decrease a total of stitches to narrow the sweater from the chest width to the shoulder width; that means I'll reduce a total of stitches on each side.

Recall this simplified design requires me to reduce some number of stitches all at once and then reduce at a rate of 1 stitch every two rows. So, how many should I reduce in each pass? Well, my rule is this: 

  • The first reduction will equal the smaller of two possible values:
  • one half of the total to be reduced, rounding up. That is reduce stitches on each side side.
  • 16% or the body stitches for the front or back of the sweater. That is stitches if we count both sides or stitches on one side.

The remaining stitches will be reduced at a rate of 1 stitch every two rows. So for this case the directions will read:

  1. Armhole Reductions
  1. Hang a row marker to indicate the beginning of the bind off.
  2. Bind off stitches; work in stitch pattern to end of row.
  3. Turn, bind off stitches work to the end of the row.
  4. Repeat the following times:
    • Knit 1 stitch, ssk, work in stitch pattern until 3 stitches remain, k2tog, knit last stitch.
    • Turn, work back in stitch pattern.
  5. Hang a marker.

The armhole reduction directions are complete.

Ordinarily, knitting directions would not mention how deep the armhole when you finish the armhole reductions and they would not suggest you hang a second marker. I have you mark it because we need to know this depth to design the sleeve cap. Notice I've knit rows since the first bind off. So, the depth to this point is obtained by dividing the number or rows by the row gauge. This results in inches between the first and second marker. The final instruction for the armhole is to knit without shaping until the armhole depth is achieved. Jim's sweater needs 9.5" deep armholes. I just type that in the box below.

  • Work even until the armhole measures from first marker.
  • The length measured from the second marker is UD = inches. This is an important length. It's labeled as "Unshaped Depth" in the illustration above; I will use the symbol UD for this value when I later do some math.

The sleeve cap.

I have almost enough information to create the knitting directions for the sleeve cap, but I need to know how wide I want the sleeve at the biceps. It just so happens Jim wants his sleeves to be inches wide at the biceps.

It just so happens that the particular simplified cap design permits a range of sleeve widths between a minimum and a maximum width. I'll defer explaining why there is the minimum sleeve width, and simply state the minimum and maximum widths are inches and inches. Luckily for Jim, his preferred sleeve width falls in this range. (If you are designing your own sweater and are changing or plan to change values in the boxes, don't suggest sleeve widths outside this range.)

Now, I'll calculate the sleeve cap.

  • Begin Shaping Sleeve cap.
  • Begin right side facing. There should should be stitches on the needle.
  • Follow the directions 1a - 1e for shaping the armhole up to and including hanging the second marker.
  • For the purposes of understanding this discussion, hang the second row marker near the edge and then put a slippable ring marker between the two center stitches on the needle (or round the center stitch if the number of stitches are odd).
  • Note the number of stitches on the needle is , and width of the knitting should now measure inches. The width from the edge to the center ring marker is half that, that is W= inches. I've labeled 'W' on the figure below and to the right.

Next, you will need to continue binding off at a rate of 1 stitch on both edges every other row as in direction 1-d. We'll figure out how many more times you need to do this.

cap detailThe left hand side of the remaining portion of the cap is illustrated in the figure to the right; this is the part we have not yet calculated. If you had knit as far as the current directions suggest, the needle and work would be at the bottom of this figure.

Note the red 'X' on the lower left hand corner; this indicates the location of the row marker I suggested you place at the edge. As you knit and shape, the top of the cap will lengthen; the red "X" at the top right indicates the slippable ring marker I suggested using to indicate the center of the row. When shaping the very top of the cap, the goal is to keep decreasing stitches until you find the length measured from the left edge row marker to the center ring marker equals UD = inches. Note: This is the "Unshaped Depth" defined when I discussed knitting the armhole.

If the length of this final portion of the cap equals UD, then the length of the whole cap will match the length of the armhole. That's the idea, and it's simple enough. Unfortunately, to figure out the number of times to shape, we need to collect 4 equations and solve for 4 unknowns. The four equations dictating the lengths of the illustrated quantities are:

  • T + H = UD. (That is, sum of the length along the slanted region and the top of the cap equals the unshaped armhole depth.)
  • L+T = W. (That's clear from the figure.)
  • 2 * (L/ stitch_gauge) = ( h/ row_gauge) I divide "L" by the stitch gauge to find the number of stitches in the length "L". I divide "h" by the row gauge to get the number of rows. Since I'm decreasing 1 stitch every two rows, there will be two rows for each stitch.
  • H2 = h2 + L2. This is Pythagorean theorem to describe the triangle shown on the left side of the cap illustration.

I could rearrange in a variety of ways and show you the formula, but likely as not, anyone who wants to see the formula will enjoy doing the algebra! So, instead, I'll just tell you that I arranged to solve for the width of half the cap top. I get:

The width indicated as L = inches.

This corresponds to stitches. (Note: I round up! Remember some designers suggest the cap should be a little longer? Well, I at least make sure it's not shorter.)

So, the remaining directions become:

  • Repeat the following more times:
    1. Knit 1 stitch, ssk, work in stitch pattern until 3 stitches remain, k2tog, knit last stitch.
    2. Turn, work back in stitch pattern.
  • Bind off the remaining stitches.

That's how you calculate.

But, before I finish, I mustn't forget I promised to explain the minimum and maximum sleeve widths for this design. Examine the little chart showing the final cap shaping. Consider first that L must be positive; If you asked for too wide a cap, the calculated value of L will be negative. If you asked for too narrow a cap, the number of stitches bound off at the top will be negative. (Actually, I code so the top is never an actual point! )

I know this was long. But I also know there are lots of people out there who want to figure out how to get their sleeve caps to fit into the hole. Plus, I need the calculator. In fact, I waited too long to code it. I'm knitting Jim's sweater from the top down, and I knit the armhole past the upper armhole depth. Yes, I knit, then actually wrote the calculator afterwards. Now, I'll rip because I didn't calculate first!

I'm an idjit!


Please leave comments! 14 Comments

14 Comments »

  1. This also needs to be under the “how-to” section. It is useful for vests and sleeveless sweaters too!

    Comment by Linda — 9/12/2005 @ 4:52 pm

  2. You’re right! I added it. I always forget to do that and only find which ones belong where later! Reminders are great. Thanks. :)

    Comment by lucia — 9/12/2005 @ 4:58 pm

  3. [...] As you can see, I am compulsive about checking dimensions as I work. I designed this to fit Jim’s shoulders; he needs the sweater to measure between 16.5″ and 17″ across. Some of you may have suspected this when you saw the “design a sleeve cap calculator“. ( Aren’t blogs a good way to keep track of what you are doing? ) [...]

    Pingback by The Knitting Fiend » Blog Archive » Aran: Joined back and front. — 9/14/2005 @ 10:27 am

  4. how can we predetermine that how much gsm will come using cotton yarn of different count on different guage

    Comment by mansoor — 9/18/2005 @ 6:28 am

  5. Hi Mansoor,

    When changing gauge, it’s easiest to estimate yarn needs by yardage. If you already have a pattern, I suggest using this:
    estimate yardage when you converst a pattern.

    Most skeins list the yardage on the side of the ball band.

    By the way, strangely enough, if you do everything in metric, you can enter the stitch and row gauges in number/ centimeter, and enter number of yards in the pattern in meters. Strangely enough, the conversions work, provided you enter all gauges in the same units, and cross out the word “yard” and fill in “meters” in the final estimate. (I may add a box today to let people who don’t automatically know this do that!)

    If you are specifically thinking of a sleeve, I’d have to write that up for you.

    Comment by lucia — 9/18/2005 @ 7:58 am

  6. Thanks Lucia, but actually what i am intrested is that, what max and min gramage will come for cotton fabric knitted on a circular weft knitting machine.the parameters which i know is machine guage and cotton yarn count. eg. i want to knit an interlock fabric on a 24E machine using 26/1 cotton yarn and the gramage i reguired in greige fabric is 160, is it possible to get this gramage or not.any way to determine this. i search and i found this link a little helpfull http://www.cottoninc.com/FabricDevelopment/EngineeredKnittingProgram/?S=TextileResearch&Sort=0

    Comment by Mansoor — 9/26/2005 @ 10:06 am

  7. [...] Of course, some of you are wondering how I’m going to shape the cap. Remember I wrote a calculator on designing a set in sleeve cap? [...]

    Pingback by The Knitting Fiend » Blog Archive » Knit Sleeve Top Down. — 10/3/2005 @ 12:02 pm

  8. My question is that is there any chart which list all the fabric name with their gsm range and the coresponding yarn count that can be use.
    Example 1:
    Question
    Fabric Name : Single Jersey
    GSM wanted : 200 gsm
    Anwser
    Yarn Count : 20/1 (range from 180gsm to 240gsm)

    Comment by saleem khan — 9/29/2006 @ 12:23 am

  9. I know this is an old post, but a million thanks! I’m winging it on a sweater, and I was stumped on this part.

    Comment by grasshopper — 6/9/2007 @ 10:07 pm

  10. i want to know,if i have 3oinch/24guege circular knitting machine,and i am useing 24/1 count cotton yarn,to get the finish gsm 180grm.what the stitch lenth i have to put on machine.

    Comment by Pankaj — 6/14/2007 @ 12:49 pm

  11. i want to know if u have any formula for get the finish gsm for knited fabric.
    Example:
    Fabric name:single jersey
    finish gsm wanted:180grm
    machine:30inch/24gg/90feeder
    stitch lenth:2.8mm
    yarn count:24/1 cotton
    so what is the formula to get this.

    Comment by Pankaj — 6/15/2007 @ 8:16 am

  12. Thank you so much for sharing this. I’ve never had the nerve to design any sleeve other than a drop shoulder (in which I look terrible) but I’m winding myself up to replicate a much loved store bought cardigan. The only issue I had was the scary sleeves and they aren’t anything like as scary now. I’d already worked out how many to decrease at the armhole (we both got the same answer) but after that it would have been time to dig out the graph paper.

    Comment by Caroline M — 9/18/2007 @ 7:34 am

  13. This is so helpful. Thank you!

    Comment by amanda — 1/3/2008 @ 11:07 pm

  14. Dear sir,

    thanks verry usefull for me

    Comment by T.A.VAITHEYALINGAM — 2/29/2008 @ 3:28 am

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